Making a Knurling Tool for the Lathe
my mechanics insights
Jul 18, 2019 14:34
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In this video i'm making a knurling tool for the lathe.
I needed to make a straight knurling for my „combination lock“ video on my main channel. I did use my friends knurling tool in a previous video, as it's good to have your own I decide to make one. I bought two straight knurling wheels and now I only need to make a holder for them to use it on the lathe.
The first thing I did was making a drawing of it with all the measurements and tolerances. Once I knew the dimensions of the finished part I could organize the material. As material I choose a heat treatable steel 36CrNiMo6 (1.6582). The good thing about this steel is you can't overheat it when hardening and ruin the hardening, as I'm just going to harden it with a blowtorch that's perfect. The piece was much bigger in the beginning than it actually needed to be, but that's no problem I'll just take a few cuts more and make some more chips. I got this part for free from my friend, so I was happy to get started. First, I turn the part to lenght on the lathe (120mm). Next I did mill it to it's dimension 20x25mm, once I had this done I took out the step 5x95mm. Then I milled the slot for the knurling wheel. Once I got that I only needed to make the hole for the pin and cut the thread which will hold the pin. After the machining I did the heat treatment. Heat it up to around 800°C (cherry), hold the temperature for a moment and quench the part in oil. After that I needed to temper it to take a bit of it's hardness and stress away. Because of the high temperatur of the quench the part turns black, but it won't stick properly and start to peel of. So I cleaned it all up with Scotch Brite and then I used the bluing liquid to give it a nice and even black finish. The final test worked very well. By the way, I didn't clamp the knurling tool 90° to the part, I clamped it at 91°. This way only the right edge of the wheel will cut to the final diameter, which gives it a much nicer finish.
I hope you like my work and the video.
Huge thank you to all of my Patreon and PayPal supporters and specially to:
Afreeflyingsoul
Stewen Guyot
Adel AlSaffar
Alan Hanson
Amanda Taylor, Esq
Andreswara Hermawan
Andrew Phillips
Dan Williams
Gregory
Joan Casanovas
John Romero
Jonas Richartz
LVE
Marc P
Paul Ambry
Paul Mampilly
TallBaldandCrafty
Trevor Kam
Vince Valenti
Zachary Grimes
Timestamps:
Time and costs of this project:
I was working on this project for 1 day
$80 two knurling wheels
I turn a Stainless Bolt into a Combination Lock:
https://www.youtube.com/watch?v=OyhfQYHnJuM
My main channel:
https://www.youtube.com/channel/UCMrMVIBtqFW6O0-MWq26gqw
My camera:
Panasonic HC-V180
If you have any questions about the process, machines i'm using or other stuff, just ask me in the comments. I read them all and i try to reply as soon as possible.
Sorry for my bad english, it's not my language. I try my best to improve my technical english.
Subscribe for more of my content. I'm uploading videos about mechanical stuff, mostly bonus material from projects on my main channel.
Thank you for watching :-)
My Patreon Page:
https://www.patreon.com/mymechanics
Education
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#make a knob
#tempering
#blowtorch
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